SOMTA
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Somta Tools specialises in the design and manufacture of
standard and custom tools for the industrial and “do it yourself” markets.
Product categories can be summarised as drills, cutters, reamers, threading
tools and toolbits, which are made in a wide range of sizes, using various
materials (HSS and Solid Carbide) and PVD surface coatings to extend wear life.
The factory in Pietermaritzburg manufactures 7,000 standard
items and a further 6,000 made-to-order items to serve local markets and export
markets in over 70 countries worldwide. From humble beginnings in 1954 with 20
employees, Somta has grown into one of the largest cutting tool manufacturers
in the southern hemisphere, operating from offices and modern manufacturing facilities
laid out over 3 hectares with a complement of over 250 employees.
The company’s vision of “To manufacture and supply superior
cutting tools, driven by a culture of service excellence, to global and
domestic markets” is supported by ISO accreditation which was first achieved in
1991 and still remains in place today.
Company History:
New Picture (11)Somta Tools was founded in 1954 by Samuel
Osborn Ltd of Sheffield, England. The name Somta is an acronym derived from the
names of Samuel Osborn (founder of Osborn Steels U.K.), and Robert Mushet (the
19th century inventor of High Speed Steel).
The full name being
Samuel Osborn Mushet Tools Africa.
Original Products: Somta started out producing Twist Drills,
Reamers, Toolbits and Chisels with a complement of about 20 employees.
A First: One of Somta’s claims to fame is that its former
parent company produced the first Twist Drill made from High Speed Steel. Prior
to 1870, twist drills were made from a flat piece of steel and then physically twisted,
New Picture (10)hence the name. Thereafter the flutes were produced on milling
machines until the grinding method arrived.
Milestone: One milestone worth a mention is when Somta
purchased a Hertlein drill flute grinding machine in 1963, even before the
parent Sheffield company bought one. This machine is still in operation today.
This machine grinds the flutes of a drill (up to 13mm diameter) in one pass in
a solid hardened blank. This was unheard of in those days.
Growth at Somta (1963 – 1979): Somta gradually grew in both
output and number of employees. Numerous products were added to the range
during this period. In 1979 the company was purchased by Haggie Ltd, one of the
largest steel rope manufacturers in the world. The South African mining sector
was their biggest market.
Continued growth at Somta (1980’s): With Haggie as its
owner, Somta progressed and accelerated its growth. This was achieved by
investment in capital equipment and by acquisition.
Introduction of Friction Welding (HSS body, EN9 shank):
Somta introduced friction welding in 1980, the first cutting tool company to do
this outside of the UK.
Introduction of CNC Grinding Machines: In the early 1980’s,
CNC grinding machines were being developed in the USA and Europe for this
industry. Somta purchased a number of these machines. This technology ensured
greater consistency in quality and enabled Somta to enter and compete in world
markets. New Picture (9)Clarkson & Mitco Acquisition: Somta
acquired Clarkson Tap and Die South Africa (conveniently located next door) in
1982 and Mitco Tools Pietermaritzburg in 1984. Clarkson had about 60 employees
and Mitco about 160. The Mitco premises were closed with all of the employees
and machinery moving to the present Somta site at Edendale Road.
Factory Expansion & Divisions: Working space was at a
premium with so many more people and additional equipment. It was therefore
necessary to extensively add factory space. It was decided to establish
separate factories for product types, for instance Steel Stock and Blank Prep,
Drills, Taps, End Mills and other factories.
Each factory had its own manager who was responsible for
hiring staff, training, quantity, quality, cost etc. This occurred in 1986 and
this concept remains today. The employees in each factory became product
specialists.
Change of ownership (1999 – 2003): In 1999 Haggie decided to
‘unbundle’ its non-core or non-mining related companies, of which they had
quite a few. Somta was then purchased by Brooke Industrial Holdings in the UK.
Unfortunately Brooke ran into difficulties in 2003 and went into liquidation.
Somta then underwent a management buyout largely funded by the SCMB (Standard
Corporate Merchant Bank).
New Picture (8)US$ 2m Investment in Balzers Coating Plant:
Immediately after the MBO in 2003, Somta integrated a state of the art Balzers
PVD Rapid Coating System into it’s manufacturing programme, offering the
innovative range of Balzers BALINIT® high performance coatings on all cutting
tools. This has enabled Somta to offer coated cutting tools to compete with the
very best high tech tool producers in the world.Machine Development at Somta: One of Somta’s strengths is
its ability to design and develop its own cutting tool manufacturing machines
in-house. Originally initiated because of a weak Rand and long delivery times
from machine tool manufacturers. There are obvious competitive advantages of
in-house machine building.
Somta Workers get 7.5% stake: In late 2010, Somta Tools
launched an empowerment initiative through the establishment of the Somta
Employees’ Trust, which gave the company’s 500 employees a collective 7,5%
stake in the company.
Company Statistics: Product Distribution: Somta has about 370 distributors in
South Africa making it the market leader. Somta exports to 70 countries around
the world. 58% of sales are to the export market. Somta sells to distributors,
catalogue houses and a number of other cutting tool manufacturers worldwide.Product Range Today: Somta offers 7 000 standard items, and
a further 3 000 made-to-order items, to DIN, ISO, ANSI and JIS standards, as
well as custom tools to drawing.Staff Complement: Somta currently employs more than 400
people in total, which includes the Johannesburg sales office and warehouse.Factories: We have separate factories for Blank Prep, Heat
Treatment, Drills, End Mills, Taps, Reamers, Specials, Carbide and Coating all
on one site.Company Size: A few years ago Somta professed to be the
largest cutting tool manufacturer in the southern hemisphere. We are not so
sure about that now, so we just say that we are ONE of the largest.Company Vision: A world class provider of cutting tools.
This vision is supported by being ISO 9002 which was achieved in 1991 and ISO
9001 in 2003 and 2008.Company Mission: To manufacture and supply superior cutting
tools, driven by a culture of service excellence, to global and domestic
markets.